Playset system components

ABSTRACT

Many playsets include one or more tower sections with one or more platform sections supported above the ground or a similar support surface with a support structure or framing. In certain embodiments, a curved wall portion defines one or more panel openings. Subpanels may optionally be mounted into the openings. A balcony floor protrudes outwards with a curved outer edge or face with an interior flat floor edge adjoining an edge of a polygonal platform section floor to enlarge the square footage of the floor area of the platform section.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.13/089,717 filed Apr. 19, 2011 which is a continuation of U.S. patentapplication Ser. No. 12/432,260 filed Apr. 29, 2009, now U.S. Pat. No.8,002,642, which claims the benefit of U.S. Provisional Application Ser.No. 61/059,948, filed Jun. 9, 2008, all of which are hereby incorporatedby reference in their entirety.

FIELD OF THE INVENTION

Aspects of the present disclosure relate to playsets and components.

BACKGROUND OF THE INVENTION

A common activity for children at residential, commercial orinstitutional locations is a playground arrangement. Such locationsoften include climbing equipment and related playset structures andoften include one or more slides, swings, platforms, gliders, climbingwalls, climbing bars and accessories for use by children playing on theplayset. Aspects of the present disclosure address certain playsetsystems and features.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a playset structure according to certainembodiments.

FIG. 2 is a perspective view of the tower portion of the playsetstructure of FIG. 1.

FIG. 3 is a perspective view of the balcony section of the playsetstructure of FIG. 1.

FIG. 4 is a lower perspective view of the playset structure of FIG. 1.

FIGS. 5-8 are views of the curved wall portions of the balcony sectionof FIG. 3.

FIGS. 9 and 10 are views of the curved panel portions of the balconysections of FIG. 3.

FIG. 11 is a perspective view of the floor portion of the balconysection of FIG. 3.

FIG. 12 is a perspective view of a playset structure according tocertain embodiments.

FIG. 13 is a perspective view of the tower portion of the playsetstructure of FIG. 12.

FIG. 14 is a perspective downward view of the tower portion of theplayset structure of FIG. 13 without the roof section.

FIG. 15 is a perspective view of the balcony section of the playset ofFIG. 12.

FIG. 16 is an upward view of the balcony section of FIG. 15.

FIG. 17 is a side view of the balcony section of FIG. 15.

FIG. 18 is a downward perspective view of the balcony section of FIG.15.

FIG. 19 is a side view of the subpanel section of FIG. 15.

FIG. 20 is a partial outward view of the subpanel section of FIG. 19.

FIG. 21 is a perspective view of the subpanel section of FIG. 19.

FIG. 22 is an upward view of the subpanel section of FIG. 21.

FIG. 23 is a perspective view of the subpanel section of FIG. 21 withoutthe header piece.

SUMMARY OF THE INVENTION

The present disclosure includes certain embodiments for playset systemsand components. Many playsets include one or more tower sections withone or more platform sections supported above the ground or a similarsupport surface with a support structure or framing. In certainembodiments, a curved wall portion defines one or more panel openings.Subpanels may optionally be mounted into the openings. A balcony floorprotrudes outwards with a curved outer edge or face with an interiorflat floor edge adjoining an edge of a polygonal platform section floorto enlarge the square footage of the floor area of the platform section.

One preferred embodiment of the present disclosure comprises a playsetsystem which includes at least one tower section and at least oneplatform section supported by the support structure of the towersection. The platform section has a floor and exterior walls whichdefine an interior area and a balcony section is formed in at least oneof the exterior walls. The balcony section has a curved wall framingsection protruding horizontally outward from the interior area along anarcuate curve. Additionally, the balcony floor section extends outwardfrom the platform section floor to the curved wall framing section,wherein the balcony floor section has an outer edge defining an arcuatecurve corresponding to the arcuate curve of the wall framing section.

In on embodiment, a playset system comprises at least one tower sectionand at least one platform section supported by the tower section above asupport surface. The platform section has a floor and exterior wallsdefining an interior area. A balcony section forms at least a portion ofthe width at least one of the exterior walls where the exterior wall isformed with a curved wall framing section protruding horizontallyoutward from the interior area and defining an outward arcuate curve. Incertain embodiments, the balcony section defines two balcony wallopenings with at least one subpanel mounted in one of the balcony wallopenings. The subpanel protrudes horizontally outward from the interiorarea along an arcuate curve. A balcony floor section extends outwardfrom the interior area to the curved wall framing section. The balconyfloor section has an outer edge defining an outward arcuate curvecorresponding to the arcuate curve of the wall framing section.

Further objects, features and advantages of the present invention shallbecome apparent from the detailed drawings and descriptions providedherein. Each embodiment described herein is not intended to addressevery object described herein, and each embodiment does not include eachfeature described. Some or all of these features may be present in thecorresponding independent or dependent claims, but should not beconstrued to be a limitation unless expressly recited in a particularclaim.

DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS

For the purposes of promoting an understanding of the principles of thedisclosure, reference will now be made to the embodiments illustrated inthe drawings and specific language will be used to describe the same. Itwill nevertheless be understood that no limitation of the scope of theclaims is thereby intended, such alterations and further modificationsin the illustrated device, and such further applications of theprinciples of the disclosure as illustrated therein, being contemplatedas would normally occur to one skilled in the art to which thedisclosure relates.

The present disclosure includes certain embodiments for playset systemsand components. Playground equipment such as playsets, swing sets andclimbing equipment are broadly referred to as playsets herein.

Certain preferred embodiments of a playset system 10 are illustrated inFIG. 1. An example playset may include one or more tower sections 20connected to various accessories. Common accessories include a swing armassembly 22 from which hanging accessories such as swings, buoy balls,rings or rope swings can be suspended, slides such as slide 24, ladder26, roof 28 or accessories such as monkey bars, fire poles, climbingwalls, wheels, telescopes, etc. Playset 10 is illustrated as anon-limiting example configuration.

Many playsets include one or more tower sections, such as tower section20 shown in FIG. 2, with one or more platform sections supported abovethe ground or a similar support surface with a support structure orframing using uprights 42, cross beams 44 and appropriate bracing andfasteners. In one common configuration, a tower arrangement hassubstantially vertical uprights with a square base as shown in FIG. 1.In an alternate common configuration a lower section has angled supportsextending from the support surface to a platform level to allow greateraccess underneath the platform section, as shown in FIG. 12. As desired,the platform section 30 may be supported at a height determined by thelength, angle and mounting position of the uprights and cross beams withexample platform deck heights between 65 inches and 84 inches. Differentheights or multiple platforms with staggered deck heights may also beused as desired.

In the illustration shown, platform section 30 includes a floor andexterior walls defining an interior area, such as front wall 32, rearwall 34, left side wall 36, right side wall 38 and floor 40. Referencesto front, rear, left, right, inward, outward, up and down herein are forconvenience of illustration only and are not intended to be limiting.Typical platform sections are polygonal, such as rectangular, with flatedges or sides. In certain embodiments, one or more platform wallsinclude cross beams and vertical balusters or spindles to function as afull width or partial width railings. Optionally, subpanels withbalusters may be mounted or not used in portions of the wall sections toprovide closed or open wall portions. Open portions are commonly used,for example, to allow access to the upper portions of accessories suchas slides, fire poles and ladders. In many embodiments, the wallsections can be custom configured during installation to allow front,rear and side accessories to be mounted in desired locations.

In the embodiment illustrated in FIGS. 1 and 2, a protruding balconysection 50 is illustrated forming the front wall portion of platformsection 30. Balcony section 50 includes an arcuatly protruding face fromthe interior area. Balcony section 50 is illustrated on the front forease of reference and can alternately be mounted on any side or partialside of the platform section.

A perspective view of balcony section 50 is illustrated in FIG. 3.Generally, balcony section 50 includes outwardly curved wall framingsection 60, curved subpanels 70 and a balcony floor 80. Support beams 86may be used to mount all or portions of balcony section 50 to platformsection 30. A lower perspective view of balcony section 50 with floor 80mounted to platform section 30 using support beams 86 is shown in FIG.4.

Preferably, curved framing portion 60 forms a wall of the balconysection. The framing portion 60 is mounted to the support structure fortower 20, such as by being bolted to uprights 42, and balcony floor 80is connected to and supported by the floor 40 of platform section 30.Alternately, balcony floor 80 can be arranged to be directly connectedto and supported by the wall portions or by the platform or towersupport structure. Balcony floor 80 preferably protrudes outwards with acurved outer edge or face with an interior flat floor edge adjoining anedge of a polygonal platform section floor to enlarge the square footageof the floor area of the platform section.

FIGS. 5 and 6 illustrate perspective views of the curved wall framingportion 60 of the balcony section and curved subpanel assemblies 70. Asillustrated in additional detail in FIGS. 6-8, framing portion 60 of thebalcony section includes a curved header beam 62 and a curved footerbeam 64 which preferably are attached at their opposing ends to thetower's structure, such as uprights 42, for support with the curveprotruding horizontally outward from the platform section. Preferablyheader beam 62 and footer beam 64 have inner and outer faces arcuatelycurved along corresponding radii for all or a portion of their length.

Curved header beam 62 is spaced above curved footer beam 64 to definethe height of the balcony section wall. Framing posts 66 are mountedbetween the curved header and curved footer beams. In certainembodiments, one or more balusters or spindles are mounted between theheader and footer and parallel to posts 66 along the width to define aprotruding barrier face of the railing. The balusters may be connectedto the inside faces, outside faces or between opposing upper and lowerfaces of the header and footer beams. The balusters may be fixed orremovable.

In certain embodiments, curved wall portion 60 defines one or more panelopenings 68. Subpanels 70 may optionally be mounted into openings 68.Subpanels may be solid or open or may include balusters or spindles asbarriers. Alternate barriers may be a curved sheet panel, multiple sheetpanel portions, a lattice panel or netting. To accommodate insertion andmounting of each subpanel 70, framing posts 66 may optionally be taperedalong their cross-sectional height along one or more sides asillustrated in FIG. 8 with trapezoidal cross-sections.

Panel openings 68 in the balcony wall allow accessories to be mounted toor adjacent the balcony section if desired. Non-limiting exampleaccessories for such openings include slides, ladders, ramps andclimbing walls. Such accessories may optionally be mounted perpendicularto a line which is drawn at a tangent with respect to the curve of thewall section along the opening 68. The mounted accessory, for example aslide, can thus extend at an angle from the playset which differs fromthe perpendicular direction in which such an accessory normally extendsfrom a flat or straight edge of a polygonal platform. In certainembodiments this allows divergent or convergent accessories. Forexample, side-by-side accessories, such as two slides, may be adjacentat their tops, but diverge downward to spaced apart lower ends.Alternately one accessory, such as a climbing net could lead to twoopenings. In certain embodiments, the angle of mounting of the accessoryto the curved wall can be adjusted as desired during mounting within arange defined by tangent lines to various points along the curve.

Perspective views of a curved subpanel assembly 70 are illustrated inFIGS. 9 and 10. Subpanel assembly 70 preferably includes a header 72, afooter 74 and one or more balusters or spindles 76 forming a barrier.The balusters or spindles 76 are typically arranged in parallel on theinside, outside or between the header and footer to define the height ofthe subpanel assembly. Balusters may be spaced as desired, althoughspacings are preferably evenly distributed and within safety codes.Alternately, a barrier formed with a solid or decorative sheet panelpiece, multiple sheet pieces, a lattice work, a net or other piecescould be used.

Each subpanel assembly 70 is preferably designed and sized to fit withina balcony wall opening 68. As shown, each subpanel header 72 wouldtypically be arranged below, and preferably closely adjacent orcontacting the lower face of header beam 62 while subpanel footer 74rests on the upper face of footer beam 64. In certain embodiments,header 72 and footer 74 have inner and outer curved faces with radiithat fit between the inner and outer curves of the wall curved head andfooter beams. Alternately, the subpanel header and footer may be mountedto the interior or exterior faces of the header and footer beams. Thewidth of header 72 and footer 74 preferably fits between adjacent wallposts 66. The location of subpanels 70 is typically chosen duringassembly of the playset and then the subpanel is fixedly, althoughoptionally removably, mounted to the curved wall section 60 usingscrews, bolts, nails and other fasteners as desired.

Balcony floor section 80 is illustrated in a perspective view in FIG.11. In the example shown, balcony floor 80 includes one or more deckboards 82 which may be arranged in parallel and which are defined witharcuately curved ends. The top of balcony floor 80 is preferably levelwith the top of platform floor 40 to expand the square footage of thefloor space. Alternately, the balcony section may be mounted with afloor arranged a step up or down from the platform floor.

An end board 84 is typically the outermost board on the floor andpreferably includes an arcuate curve along all or much of its lengthcorresponding to an inside, outside or middle curve of the curved wallportions. Preferably the opposing ends of one or more deck boards 82 arealigned and shaped to continue the curve defined by end board 84. Asshown in FIG. 3, the outer curve of end board 84 may be sized to closelyfit within the inner curve of footer beam 64. In this arrangement, theouter face of end board 64 is arranged in close proximity to, andoptionally touching, the inner face of footer beam 64. Floor section 80and wall section may not be directly connected to each other.Alternately, end boards may extend all or partially under a footer beamof the wall, or may all or partially rest on a top face of a footerbeam.

Support elements such as support beams 86 preferably extend under deckboards 82 and end board 84. AS shown, one end portion of beams 86supports floor 80 while the opposite end portions of the support beamsextending below and connect to other elements of tower 20 such as floor40. Support beams 86 are preferably mounted to the tower structure tosecurely support balcony floor 80 in use. Alternately, the floor boardsmay be mounted to footer beam 64, to other types of support beams or tothe tower support structure.

An alternate example playset 110 is illustrated in FIG. 12 with exampleaccessories of a swing arm assembly, monkey bars and a slide. Angledlower sections of a tower assembly 120 serve as supports for a platformsection 130 and also may provide access to the platform section byserving as ladders, climbing walls or similar accessories. Tower section120 is shown in further detail in FIGS. 13 and 14 including platformsection 130. As illustrated, platform section 130 includes a balconysection 50 along one wall and a balcony section as a partial protrudingwall portion 150 along a different wall. Platform section 130 includesfloor 140 and is supported by a framework of uprights 142, cross rails146 and support beams 144. Balcony section 50 and protruding wallportion 150 are preferably mounted to a framework of platform section130, for example as shown in FIGS. 15-18.

In the embodiment illustrated in FIG. 13, and shown further in FIGS.19-23, subpanel or partial wall portion 150 is curved horizontallyoutward from a portion of one wall of platform section 130. Protrudingsubpanel 150 preferably protrudes beyond the floor 140 of the platformsection and presents an outer curved or arcuate face similar to balconysection 50. The width of protruding section 150 may be less than thewidth of the wall section where it is arranged, for example, in FIGS.13-18 it is illustrated as approximately one-third of the width of aside wall of platform section 130. Various widths with correspondingsupport and attachment structures can be used as desired by those ofskill in the art.

In the example illustrated, protruding section 150 includes a headerpiece 152, a footer piece 154 and one or more balusters or rungs 156.Preferably, when panel section 150 is arranged on platform section 130,the upper surface of footer piece 154 is flush with the upper surface ofthe platform section floor 140 to expand the square footage of theplatform section. Header piece 152 may have a curved exterior face and aflat interior side as shown, or alternately, could be formed as anarcuate curve along both the inner and outer faces separated by thewidth of the balusters 156.

Protruding section 150 is preferably sized in height so that footerpiece 154 connects to a footer beam of the support frame such as byresting on a shelf or an arcuate ledge piece or shelf 148 formed of ormounted to a lower support beam 144. Protruding panel 150 preferably hasa height so that header piece 152 fits beneath a header cross beam orrail 146. As example fasteners, screws or bolts can be used to connectfooter piece 154 to shelf piece 148 and screws or bolts can be used toconnect header piece 152 to railing piece 146. Alternately, a portion ofrail 146 can serve as the header piece for the subpanel with thebalusters directly connected to the inside face, outside face orunderneath side of the rail.

Protruding panel 50 is illustrated with a face protruding beyond therail header beam and a footer beam to form an arcuate arrangement ofbalusters 156 each having a substantially rectangular cross section andradially arranged in an arc corresponding to the outward arc of headerpiece 152 and footer piece 154. Alternate baluster arrangements includetapered or decoratively profiled balusters or spindles. Alternately, theprotruding section face may be formed with one or more plain ordecorative panels to form a more solid wall.

In certain embodiments, platform section 130 may be mounted to a footersupport beam via an arcuate shelf 148 or a footer piece with an outerarcuate face such as footer piece 154 without using upright elements andoptionally with or without an arcuately faced header piece such as 152.In such open style embodiments, the wall portion of the platform sectionhas a protruding floor section with an arcuate face that may allowaccess to one or more accessories connected to or arranged adjacent thewall opening. In certain embodiments, this allows accessories to extendat an angle from the playset which differs from the perpendiculardirection in which such an accessory might normally extend from a flator straight edge of a polygonal platform. In certain embodiments, theangle of mounting of the accessory can be adjusted as perpendicular to atangent line selected to an arcuate portion, allowing a mounting anglewithin a range defined by the curve.

The playset and components herein can be formed of various materials asdesired, with example materials being wooden lumber, plastic lumber ormetal. Appropriate fasteners such as bolts and nuts, locknuts, washers,screws and nails are used to assemble and connect the components aswould be understood by those of skill in the art.

While the disclosure has been illustrated and described in detail in thedrawings and foregoing description, the same is to be considered asillustrative and not restrictive in character, it being understood thatonly the preferred embodiments have been shown and described and thatall changes and modifications that come within the spirit of thedisclosure are desired to be protected.

1. A playset system, comprising: a playset system including at least onetower section; at least one platform section supported by said towersection above a support surface, said platform section having fourupright framing pieces extending upward to form four corners of arectangular floor area; four exterior walls extending between saidupright framing pieces and defining an interior area; at least one ofsaid exterior walls including a straight rail spaced above a straightlower support beam to define the height of the wall and defining atleast one subpanel opening; and a subpanel mounted in said subpanelopening, wherein said subpanel protrudes horizontally outward from saidexterior wall, said subpanel having a subpanel footer piece, a subpanelheader piece, and a plurality of parallel vertical balusters arrangedbetween said header piece and said footer piece and spaced across thewidth of said subpanel, wherein said subpanel footer piece and saidsubpanel header piece each have a curved shape along at least a portionof their outermost edges.
 2. The playset of claim 1, wherein saidsubpanel footer piece and said subpanel header piece each protrudehorizontally outward from said straight rail and said straight lowersupport beam.
 3. The playset of claim 2, wherein said subpanel footerpiece and said subpanel header piece have a curved shape protrudinghorizontally outward from said straight rail and said straight lowersupport beam along at least a portion of their outermost edge.
 4. Theplayset of claim 3, wherein said subpanel footer piece and said subpanelheader piece are made of wood.
 5. The playset of claim 4, wherein saidparallel vertical balusters are made of wood.
 6. The playset of claim 4,wherein said subpanel header piece comprises a solid surface which fillsthe entire area between said straight rail and the outermost verticalface of said subpanel header piece in the horizontal plane.
 7. Theplayset of claim 1, wherein at least one of said plurality of verticalbalusters is positioned outwardly beyond the outward face of saidstraight rail and said straight lower support beam.
 8. A playset system,comprising: a wooden playset system including at least one towersection; at least one platform section supported by said tower sectionabove a support surface, said platform section having four woodenupright framing pieces extending upward to form four corners of arectangular floor area; four exterior walls extending between saidupright framing pieces and defining an interior area; at least one ofsaid exterior walls including a straight rail spaced above a straightlower support beam to define the height of the wall and defining atleast one subpanel opening; and a subpanel mounted in said subpanelopening, said subpanel having a wooden subpanel footer piece, a woodensubpanel header piece, and a plurality of parallel vertical woodenbalusters arranged between said header piece and said footer piece andspaced in a non-linear arrangement across the width of said subpanel,wherein said subpanel footer piece and said subpanel header eachprotrude horizontally outward from said straight rail and said straightlower support beam.
 9. The playset of claim 8, wherein at least one ofsaid plurality of vertical balusters is positioned outward beyond theoutward face of said straight rail and said straight lower support beam.10. The playset of claim 9, wherein the entirety of at least one of saidplurality of vertical balusters is positioned outward beyond the outwardface of said straight rail and said straight lower support beam.
 11. Theplayset of claim 10, wherein the entirety of at least two of saidplurality of vertical balusters is positioned outward beyond the outwardface of said straight rail and said straight lower support beam.
 12. Aplayset system, comprising: a wooden playset system including at leastone tower section; at least one platform section supported by said towersection above a support surface, said platform section having fourwooden upright framing pieces extending upward to form four corners of arectangular floor area; four exterior walls extending between saidupright framing pieces and defining an interior area; at least one ofsaid exterior walls including a straight rail spaced above a straightlower support beam to define the height of the wall and defining atleast one subpanel opening; and a wooden subpanel mounted in saidsubpanel opening, said subpanel having a wooden subpanel footer piece, awooden subpanel header piece, and a plurality of parallel verticalbalusters arranged between said header piece and said footer piece andspaced across the width of said subpanel, wherein the outer faces ofsaid subpanel footer piece and said subpanel header each have portionswhich extend horizontally outward beyond the outer face of said straightrail and said straight lower support beam.
 13. The playset of claim 12,wherein said subpanel header piece comprises a solid surface which fillsthe entire area between said straight rail and the outermost verticalface of said subpanel header piece in the horizontal plane.
 14. Theplayset of claim 13, wherein said plurality of vertical balusters aremade of wood.
 15. The playset of claim 12, wherein at least one of saidplurality of vertical balusters is positioned outwardly beyond theoutward face of said straight rail and said straight lower support beam.16. A playset system, comprising: a wooden playset system including atleast one tower section; at least one platform section supported by saidtower section above a support surface, said platform section having fourwooden upright framing pieces extending upward to form four corners of arectangular floor area; four exterior walls extending between saidupright framing pieces and defining an interior area; at least one ofsaid exterior walls including a straight rail spaced above a straightlower support beam to define the height of the wall and defining atleast one subpanel opening; and a wooden subpanel mounted in saidsubpanel opening, said subpanel having a wooden subpanel footer piece, awooden subpanel header piece, and a plurality of parallel verticalbalusters arranged between said header piece and said footer piece andspaced across the width of said subpanel, wherein the outer faces ofsaid subpanel footer piece and said subpanel header each protrudehorizontally outward beyond the outer face of said straight rail andsaid straight lower support beam and at least one of said plurality ofvertical balusters is positioned outwardly beyond the outward face ofsaid subpanel footer piece and said subpanel header.
 17. The playset ofclaim 16, wherein at least two of said plurality of vertical balustersis positioned such that its outward face is outwardly beyond the outwardface of said straight rail and said straight lower support beam.
 18. Theplayset of claim 17, wherein each of said plurality of verticalbalusters is positioned outwardly beyond the outward face of saidstraight rail and said straight lower support beam.
 19. The playset ofclaim 16, wherein said parallel vertical balusters are secured betweenopposing surfaces of said subpanel footer piece and said subpanelheader.
 20. The playset of claim 19, wherein said parallel verticalbalusters are made of wood.